Horizontal Machines

Rubber injection moulding machines for the production of o-rings and sealing elements in fully automatic production; highest accuracy and efficiency, low maintenance

Horizontal machines for fully automatic production of sealing elements and moulded articles.

A machine concept which is based on the latest technological standards sets new standards in terms of performance and economy. The generously dimensioned rigid clamping unit enables flash-free production of sealing elements and moulded articles.

Product range

Fully automatic production of O-rings, sealing elements and moulded articles made of elastomers with a dosing volume of 130 cm3 to 8600 cm3.

Control technology

The PC5000touch control with intuitive touch screen interface opens up new dimensions in optimization of the injection moulding process.

Efficiency

Cool Drive II energy-saving servo-hydraulic drive system for energy-efficient and highly dynamic production in all editionsS types.

Taylor-made

Efficient brushing and ejection systems for economic and fully automatic demoulding of the parts.

The Maplan FIFO Rubber injection unit

High precision FIFO injection unit

Short nozzle for max. injection pressure directly into the mould or cold runner

Cooled nozzle – no nozzle retraction necessary

Retractable nozzles are available on request

Easy changing and cleaning of materials

With available dosing volumes of 130 to 8600 cm3

Oil temperature control for plasticising unit, injection pot and nozzle

Constant L/D ratio

Standard equipment

Microprocessor-control PC5000touch

Energy saving Servo-hydraulic Cool Drive II system*

Energy saving hydraulic pump with proportional pressure/flow control**

Electronic linear positioning system for clamping, injection unit, and ejectors on both injection and clamp sides.

2-circuit-cooling unit (thermo oil) for plasticising cylinder and injection chamber

Strip intake control*

Reduced mould centring diameter (200-930cm3)

Precise volume control of injection unit

Optimized heating cartridges*

Wear-free heating control with solid state relays, heating plates insulated on outside edges

Generously dimensioned clamping unit for flashless production

Electric backpressure adjustment*

Swivelling control panel

System pressure sensor, clamp force sensor*, back pressure sensor*

Pneumatic safety door in the front (up to 400 to)

Options

Hydraulic ejector on injection and/or clamping side

Central ejector (hydraulic or pneumatic)

Heating and cooling devices for plasticising cylinder, injection pot, screw or cold runners

Insulated heating plates for high temperature applications

Vacuum pump

Additional features for PC5000touch

Frontside pneumatic safety gate

Alternative injection volumes

Additional heating zones

Magnetic clamping system

Brush and knockout devices up to 3 vertical modules

Automatic strip intake device

Support arm system for operating unit

FIFO Dual injection unit with retractable injection unit having a dosing volume of up to 1600 cm³

Backpressure adjustment **

3-zone regulation for the heating plates

Equipment for processing solid